Service technicians are pics precertified to work in hundreds of plants worldwide. Comparison between glass lined reactor and stainless steel. Ever since the development of this manufacturing technique has kept up with the great boom of the chemical industry. Glass lined reactor equipmentgongtang chemical equipments. One reason why our glasslined reactors are trusted by over 90% of the worlds top chemical companies is the sheer reliability of our reaction technologies. Watch our video and find out more about the world of pfaudler. Glasslined equipment is a corrosion resistant material used in varying processes of operation from production of pharmaceuticals to specialty chemicals and polymers. Belzona repairs glass lined reactor customer chemical plant, israel application date 2009 application situation chemical reactor used to produce industrial cleaners and disinfectants. Used reactors inventory search glass lined reactors ipp. Taijiusa premier glass and glass lined process equipment. Glasslined conical vacuum dryers150 ltrs to 4500 ltrs. Approximately 2 hp drive motor and reduction gearbox for 3blade retreat curve agitator with mechanical seal and pressure feed pot.
Tantalum and teflon repair parts glasslined technologies inc. Glasslined equipment is a corrosion resistant material used in the production of pharmaceuticals, polymers, and other specialty chemicals. A wide variety of glass lined reactor options are available to you, there are 466 suppliers who sells glass lined reactor on, mainly located in asia. Click here for full pdf version of this article includes all graphs, charts.
Our reactors are primarily manufactured from glass lined steel reactors and storage tanks, solid glass or a combination of both materials with a variety of accessories and instrumentation. Tank reactor gl is a custom line of specialty reactors used in making fine chemical intermediates and pharmaceuticals that require a truly inert environment and glass lined reactors. The properties of our glass lining physical properties thermal shock resistance the thermal shock resistance of glass lining is mainly determined by the prestress of the glass. Ssllc offers a large inventory of used equipment from top oems. Due to that, a manhole has to be designed on the head of the reactor to make it easy for operators to enter the reactor to carry out maintenance and parts replacement. Our glass lined reactors have been at the heart of chemical operations for over a century. Nevertheless, it allows a comparison between glasses, showing 3009 glass advantageously. Used glass lined reactor, used reactors perry videx llc. Glass reactor, pilot plant reactor, jacketed reactor. The characteristics of our glass lining chemical resistance. Quite often assemblies like simple distillation unit, reaction distillation unit and fractional distillation unit etc. Glass lined reactor equipmentgongtang chemical equipments co. Ltd manufacturers, suppliers, and exporters of glass reactor, glass reactor vessel, pilot plant reactor, jacketed reactor, kilo lab reaction distillation unit, borosilicate glass reactor system, and glass lined reactor with glass. Our ae range of reactors has a twopart construction, manufactured to exacting standards and international specifications.
It is highly resistant to corrosion and it provides an efficient seal without danger of damaging the glass lined. Current average life achieved of reactor is only about 2 years even with teflon and tantalum plugs. Six or more layers 12 mm thickness of technical glass will be sprayed and fused under heat on any type of equipment, including reactor. Understanding the properties of glass lining will help you determine if glasslined equipment is a. The range of the products made in zinswiller experienced a tremendous expansion and especially glass lined. Phoenix equipment has for sale hundreds of glass lined reactors and glass lined pressure vessels. As a professional glass lined reactor manufacturer, gongtanng has comitted to providing glass lined reactor equipments,including opentype glass lined reactor,closetype glass lined reactor and half pipe coil jacketed glass lined reactor. Advantages of the glasslined measurement technology. Manufacturers of pharma glass glass lined equipment. Onsite repair services glasslined technologies inc. Glass lined reactors ae twopart design sgl manufacture a range of glass lined reactor designs in a variety of materials, specifically stainless steel and carbon steel. Your questions and our answers about glasslined equipment. Glass lined reactor are used instead of glass reactors specially when scale of operation is large and relatively high pressure steam is to be used as heating media. Glasslined steel equipment is used in a wide range of chemical processes.
Manual glass lined flush valve is simple, reliable and economical pfaudler glasslined flush valves installed on the bottom outlet nozzle of a glass lined reactor or other vessel, the basic function. Pfaudler has the largest installed base globally of glass lined steel reactors for safe processing of corrosive chemicals and pharmaceutical industries we use cookies to give you the best possible. A typical experiment using the glass lined reactor would be to mix two reactants and study aspects of the reaction such as residence time, ph, or conductivity. This is achieved by adjusting the expansion coefficient.
Glass lined piping covered with dd3009 enamel, our glasslined pipes and fittings are made with the same care used on all our equipment, giving the optimum properties of mechanical and corrosion resistance. As is experience across different industries, there is tremendous potential for increasing this life up to 10 years. All our enameled reactors can be tailormade as per your requests. Large selection of reglassed and glass lined reactors. Mechanical properties abrasion the abrasion test is far from the actual working conditions of a glasslined reactor where the effects of the chemical attack enhance those of abrasion. Glass lined batch reactor used in this polymerization process is a ss316.
High transparency glass will not stain or discolour when lead substances react to moisture or lipids provides excellent light transmission at 550nm of more than 80% easy to maintain glass can be using such items as a wet cloth, glass cleaners, and detergents without any concern about fogging staining or discolouration. Operation and cleaning of glass lined reactor capacity. Duker email800 has a prestress on the steel of about 120 nmm2 at room temperature. The benefits of glass and glasslined steel reactors. Conductiglass enamel prevents any risk of electrostatic damage on glasslined equipment the solution against electrostatic damage in a glasslined reactor, electrical insulating properties of the lining prohibit charges to flow to the ground and enhance their accumulation to very high voltages that become dangerous for the glass lining.
What allows glass lined steel to be used with most corrosive materials is the slow rate of reaction. New products and new process techniques are crea ting larger areas of use and more exacting. Gti offers a full line of tantalum and teflon repair parts and applications. Operation and cleaning of glass lined reactor capacity 3kl 1. What are the advantages of using glasslined equipment. Pfaudler worldwide glasteel 9100 now, a glass for the world 9100 in recent years, because of the expansion of the chemical process and pharmaceutical industries worldwide and increased concerns for safety and quality control, pfaudler began investigating new approaches in glass development that would lead to a glass composition that could be made available to all users of glasslined. Used glass lined reactors below is aarons inventory of unused and used glass lined reactors. Gmm pfaudler limited, mumbai manufacturer of glass lined. Glass lined piping covered with dd3009 enamel, our glasslined pipes and fittings are made with the same care used on all our equipment, giving the optimum properties of mechanical and corrosion.
Each method of construction has its own advantages for process and. Buy and sell used glass lined reactors at phoenix equipment. This combination reactor model is widely used in pilot plant units due to its robust design. The objective of these tests is to check the proper functioning of the reactor for functions like heating, cooling, reflux, distillation etc. The top countries of supplier is china, from which the percentage of glass lined reactor supply is 100% respectively. The optimix reactor is a patented design that optimizes the mixing performance of glass lined reactors by integrating three baffles on the vessel wall.
Buying and selling surplus, used and reconditioned glass lined reactors. Thanks to the implemented logic, false alarms are ruled out and you can obtain reliable information about the condition of the reactor. It is highly resistant to corrosion and it provides an efficient seal without danger of damaging the glass lined flanges. Maintenance and repair of glasslined equipment chemical. These are robustly designed and manufactured to stand up to very harsh environments. If you are looking to sell your used glass lined reactor submit a request online or contact erik eichert at 6302387480. Glasslined reactors technical glass or glass lining made by thaletec unites the ideal surface properties of highquality silicate glass and robustness of steel. Phoenix equipment has a great selection of glass line reactor models such as. Internally rated for 21 barg full vacuum working pressure. All our glass lined reactors are in accordance with the din 286. Three types of glass lined reactor design ae, be, ce which can be provided with jacket or halfcoil and a wide selection of agitation solutions.
Glasslined agitating systemsturbine, anchor, pitch blade, axial propeller, hydrofoil etc. Due to that, a manhole has to be designed on the head of the reactor to make it easy for operators to enter the reactor. Glass overhead assembly for glr, distillation overhead. The din range this glasslined reactor range includes three types of reactors designs ae, be, ce ranking from 63 liters to 40,000 liters. The production of glass lined process equipment is glasscoats speciality as it is part of 3v tech and. Problem duo to the operational environment the glass lining in the reactor. Mar 29, 2018 using strong, corrosion resistant glass lined steel integrated with a glass cover and overheads, the veri reactor features the same corrosion resistance as a glass lined unit, but additional visibility. To provide a documented procedure for operation and cleaning of glass lined reactor. They are usually fabricated in steel, stainless steel, glass lined steel, glass. Aug 05, 2015 heat transfer fluids used in the jacket space are relatively mild especially in comparison to the contents inside the reactor itself, they will generally attack the jacket as well as the reactor exterior long before the glass lined interior becomes damaged. More than 100 years have passed since pfaudler bonded glass to steel and created a fused composite that has become the standard for glass lined process equipment. The glass lined reactor is a temperature controlled cstr reactor capable of operating at temperature and corrosive extremes. These vessels may vary in size from less than 1 litre to more than 15,000 litres.
This not only enables you to monitor glass lined surfaces but also other corrosionresistant coatings e. The facilities are located in phoenix, az, ephrata, pa, and marysville, ca. The typically carbonsteel shell is designed and built to asme code and then lined internally with our proprietary 3009 glass. Nutsche filter ae type glass lined reactor manufacturers. Dec 21, 2016 glass lined reactor life posted in industrial professionals. European design codes like ad merkblatter, stoomwezen under the pressure equipment directive. I authorize the processing of my personal data for receiving, by sms andor email andor fax, information and promotional communications, as well as. Find your glass lined reactor in one of the industrys largest selections of newunused, good quality used and reconditioned glass reactors by wellknown glass lined reactor. With approximately 160 liter glass lined reactor with removable dished top and dished bottom heads. V2 is not only used in the stainless steel reactor, it has already been used in other series and, in fact, could be used in any standard pfaudler glass lined reactor. The most common form of jacket fouling is iron oxide corrosion. Radiation shielding lead glass lead shielding products. Sgl manufacture a range of glass lined reactor designs in a variety of materials, specifically stainless steel and carbon steel.
The term lined refers to the glass coating on the agitator and inner surface of the reactor which provides corrosion resistance. One thing you can try is increasing the agitation inside your reactor, you can increase your. Control strategy of glasslined batch polymerization reactor. Taiji is one of the premier glass lined steel equipment manufacturers in the world, providing chemical, pharmaceutical and foodbeverage companies worldwide with high quality, costeffective glass lined process equipment. We also provide fabrication of tantalum or teflon sleeve repairs. Pipe fabrication is very fortunate to have the three premier glass lining facilities in the world. Our technologies, solutions, innovations and services are trusted by over 90% of the worlds top icis chemical companies. Glass is a poor thermal conductor, im not that surprised its taking you 34 hours to heat 65l of water by 50 degrees. Maximum allowable thermal shock 3009 glass example 1 example 2 charging of the reactor when introduction of a heating or the glass lined wall or fluid in the cooling fluid into the jacket. The f type glass lined reactor comes with a onepiece design that the cover and body can not be separated. Glasslined batch reactor used in this polymerization process is a ss316 500l jacketed vessel.
Agitator, atexcompliant, with manual speed control. This problem which was one of the last remaining in glass lining technology is solved by the use of the glass lining. High transparency glass will not stain or discolour when lead substances react to moisture or lipids provides excellent light transmission at 550nm of more than 80% easy to maintain glass can be using such items as a wet cloth, glass. The stainless steel reactor is composed of the kettle body, the cauldron cover, the jacket, the agitator, the transmission device, the shaft sealing device and. The reactors can be customized for gmp applications for use in pharmaceutical industry. Dec 03, 2010 never ever remove scale from a glass lined reactor jacket by acidification. They are usually fabricated in steel, stainless steel, glass lined steel, glass or exotic alloy. Two or more reactants can be introduced into the reactor via the feed ports as shown below. Six or more layers 12 mm thickness of technical glass will be sprayed and fused under heat on any type of equipment, including reactor surface, storage tanks, receivers. These technologies are critical to the safe containment of corrosive contents, maintaining the vessel pressure and ensuring the final batch quality. Buy and sell used equipment from surplus solutions. Never ever remove scale from a glass lined reactor jacket by acidification.
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